+49 176 46705434 mail@ecosophia-ot.de
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Services

Our primary expertise lies in high-performance plating systems for connectors, backshells and precision components. Our facility handles precision parts and larger hardware alike, with consistent, repeatable quality.

Processes

ProcessPurposeBase material
Electroless nickel (NiP)Uniform layer even in bores, wear and corrosion protection, intermediate layer on aluminiumSteel, non-ferrous metals, aluminium
Zinc-nickelMaximum corrosion protection, black or clear passivationSteel, non-ferrous metals, aluminium¹
Tin-zincCorrosion protection plus solderability and conductivity, cadmium-free alternativeSteel, non-ferrous metals, aluminium¹

¹ on aluminium with an electroless nickel intermediate layer

Coating systems and combinations

  • Multi-layer systems, e.g. tin-zinc or zinc-nickel over electroless nickel
  • Tin-zinc in VG, J (VG Class J) and V variants – aligned with industry and specification-driven requirements
  • On aluminium, brass and stainless steel
  • Passivation and sealing depending on requirements for corrosion protection, appearance, solderability and conductivity

Everything under one roof

Pre-treatment, intermediate layer, plating and post-treatment all run on one line. This gives you:

  • Process control: full oversight of the component’s journey.
  • Shorter lead times: no transit between multiple subcontractors.
  • Consistent quality: uniform results even with multi-step treatments.

Performance under pressure

Our coating systems are designed for:

  • Corrosive exposure: extended salt fog and humidity resistance
  • Mechanical integrity: durability under high-stress vibration
  • Thermal stability: performance through rapid temperature changes

We agree specific values for your application, such as salt spray test duration, with you according to the specification.

Base materials

Not every coating is possible on every material. Process selection is tailored to material compatibility, performance requirements and final application. We process:

  • Non-ferrous metals, e.g. brass
  • Alloyed and unalloyed steels, including stainless steel
  • Aluminium
  • Special materials on request

Production

  • Fully automated plating line with overhead transport
  • Fixed process parameters for repeatable results
  • In-house chemistry lab and integrated quality and inspection systems
  • Rack and soft drum plating

Rack window

The maximum part size is limited by our line: 1000 × 725 × 300 mm.

Rack window, dimensions in mm: 1000 × 725 × 300 Flight bar Top edge of tank Electrolyte level 1000 × 725 × 300 Dovetail mount 1000 725 770 80 60 75
Rack window, dimensions in mm

Soft drum plating

Delicate or complex small parts can be plated in soft drums – particularly effective for high-volume small components that need a consistent finish.

  • No or significantly fewer contact points
  • Parts without their own hanging point can be coated reliably
  • Even layer distribution with suitable part geometry

Parts that are too large or heavy can get impact marks in the drum. We check this with you beforehand.

From selection to qualification

We don’t just take orders. From material and process selection through process development to full qualification, we act as an extension of your engineering team. Every batch is documented and traceable, and our quality management is certified to DIN EN ISO 9001:2015 (certificate).

Lead time and terms

  • Standard lead time: 14 days. Faster on request, depending on capacity.
  • Delivery ex works.

Questions about your part?

Send us the drawing, material and quantity. We will get back to you with an assessment.

Send an enquiry
Phone
+49 176 46705434
Email
mail@ecosophia-ot.de
Opening hours
Mon–Thu: 8 am–3 pm
Fri: 8 am–1 pm